The 2007 Shelby Cobra GT500 was the most powerful factory-built Ford
Mustang in history when introduced, which followed a unique collaboration between performance car legend Carroll
Shelby and the Ford Special Vehicle Team (SVT).
Designed in
the unmistakable image of Shelby Mustangs of the 1960s, the Shelby
Cobra GT500 melds SVT's modern engineering with the big-block
performance that made the original GT500 the king of the road.
Just
as the big-block GT500 from 1968 was a step up from the GT350, the 2007
Ford Shelby GT500’s 500 horsepower, 5.4-liter V-8 is a step up from the
4.6-liter V-8 used in yesterday’s SVT Mustang Cobra.
The 2007 Shelby GT500 sports the largest displacement engine installed in a volume version of the Mustang since 1973.
While
the big block, overhead cams and four valves per cylinder contribute
significantly to the 500-horsepower output of the 2007 Shelby GT500’s
5.4-liter V-8, a Roots-type supercharger and intercooler are the icing
on the cake. In fact, the configuration is similar to the Ford GT
supercar, offering the right combination of classic Ford big-block
power and modern technology. Using the Ford GT as a blueprint, SVT has
given the GT500 more total horsepower than any factory Mustang in the
car’s celebrated history.
With the stout cast-iron, 5.4-liter
Triton V-8 engine as a starting point, the Shelby GT500 adds a
Roots-type 8.5-pounds-per-square-inch Eaton supercharger and
water-to-air intercooler producing 500-horsepower.
Adding
forced-induction power is more than just a bolt-on proposition. The
engine’s internals need upgrading for the sake of strength and
durability. To that end, the Shelby GT500’s powerplant benefits from
unique connecting rods and forged pistons to handle the extra strain on
the lower end of the block.
The all-new intake manifold helps
to channel the supercharged fuel-air mixture into the cylinders. The
low-profile manifold design also effectively packages the entire
induction system under the GT500’s special air-extractor hood. Fuel
comes from a dual-bore electronic throttle body borrowed from Ford’s
6.8-liter V-10 truck engine program.
To manage heat produced by
500 horses, engineers devised a set of GT500 specific features,
including an air-extractor hood, a high-capacity aluminum radiator, an
intercooler mounted below the blower, a loop-style power-steering
cooler and an oil-to-water stacked-dish engine oil cooler.
While
supercharging is a key element in the Shelby GT500’s ability to
generate so much horsepower, another major contributing component is
the design of cast-aluminum, four-valve cylinder heads sourced from the
Ford GT supercar.
Machining changes are incorporated into the
outside ends of the heads and to the left rear cam cap to fit the
engine into the Mustang chassis.
Developed specifically for
supercharged applications, these high-performance heads use high-flow
ports and specially calibrated dual-overhead camshafts to deliver
optimum engine "breathing" along with surprisingly good fuel efficiency
and emissions.
The cams and valvetrain are specific to the
Shelby GT500. The cam drive system is unique and designed to fit into
the Mustang engine compartment, which is narrower than the Ford GT’s.
The oil pan and windage tray are the wet-sump setup from the Mustang
GT. The Ford GT uses a dry-sump arrangement.
To enthusiasts,
the real beauty of any performance car rests with its engine. That idea
certainly wasn’t lost on Carroll Shelby because Mustangs that bore his
name have traditionally brought his unique sense of style and
personality directly into the engine compartment. One Shelby signature
feature – special finned-valve covers embossed with "COBRA Powered By
Ford" – soon became the envy of so many Ford V-8 owners.
The
GT500 is equipped with special "Powered by SVT" finned-cam covers to
hint at the beauty of all those horses lurking in the engine below.
Mated to the Ford GT 4-valve cylinder heads are unique exhaust
manifolds that help to better scavenge spent gases out of the cylinders
and into the custom-tuned mufflers and dual-exhaust system.
A
special device called a "tuned exhaust crossover" was incorporated to
create the special sound. Unlike the H-pipe design used by the Mustang
GT, the Shelby GT500 uses an X-shape stamping to create the desired
sound and increase power output through dynamic scavenging.
The
gearbox used by the 2007 Shelby GT500 also is a rarity. Few
transmissions exist in the marketplace today that can handle the torque
loads generated by the supercharged GT500, so engineers are opting to
stick with the proven heavy-duty performance of the TR6060 6-speed
manual gearbox.
The GT500 employs an upgraded version of the
T-56, which first appeared in the 2000 SVT Mustang Cobra R, powered by
a naturally aspirated 5.4-liter V-8 with 385 horsepower, and later in
the supercharged 2003 SVT Mustang Cobra whose DOHC 4.6-liter produced
390 horses. For the Shelby GT500, the six-speed manual will be geared
to make the most of the supercharged 5.4-liter’s broad power band.
Modern,
race-derived technology provides an interesting power comparison: The
GT500 with a 5.4-liter, DOHC, supercharged V-8 produces better than 100
horsepower more with nearly 100 fewer cubic inches. Compare that with
the 1967 Shelby GT500’s 355-horsepower, 428-cubic-inch-displacement,
big-block V-8.
The GT500 uses cylinder heads with four valves
per cylinder and double overhead cams for optimum engine "breathing."
Using multiple valves per cylinder provides the engine with a more
efficient airflow, generating higher peak horsepower. As an additional
benefit, multi-valve engines better utilize the air-and-fuel mixture in
the cylinders with less waste and unburned fuel vapor. Also,
multi-valve engines are better suited to help scavenge exhaust gases
out of the cylinder after combustion is complete for more power with
cleaner tailpipe emissions.
In addition, supercharging
produces the peak horsepower of a much larger-displacement, naturally
aspirated engine. Yet, at lower throttle applications, the smaller
displacement enabled by supercharging consumes less fuel, resulting in
increased fuel economy and lower emissions.
As a result, the
2007 Shelby GT500 is designed not only to be the most powerful Mustang
from the factory – but also one of the cleanest.